CASE STUDY

emkon. MULTIPACK

Fast products group, thereby saving packaging material.

THE perfectly suited solution

CUSTOMER:
Bahlsen GmbH & Co. KG
Hanover


PRODUCT:
Leibniz PiCK UP!


PACKAGING SOLUTION OF emkon.:
emkon. MULTIPACK


LONG-STANDING PARTNERSHIP:
Customer for 11 years

With the two family brands Bahlsen and Leibniz, Bahlsen is the market leader in Germany and one of Europe's leading suppliers of pastries.
PiCK UP! is and will remain one of the most successful products. In 2014 Bahlsen produced 400 million PiCK UP!

…and each produced PiCK UP! passes over an emkon. machine.

CUSTOMER REQUIREMENTS:

  • Bundling / labeling to different bundle sizes of the PiCK UP! which are packed up into pillow bags
  • Expansion of production capacity
  • Performance enhancement
  • Optimization of packaging by precise positioning of the label perforation
  • Gentle product handling of the sensitive product chocolate and biscuit even at a high speed

emkon. SOLUTION:

With a speed of 600 products in the infeed the emkon. MULTIPACK arranges the pre-packed, single PiCK UP!s by a two side labeling. It is possible to create bundles of 3-12 pillow bags. A pocket chain ensures an exact distance and the gentle handling of the single products. The tray packers in the following line, also built by emkon, place the multipacks into shipping cases.

SPECIAL CUSTOMER BENEFITS:

  • Cost savings: By two sided labeling of single products further packaging material will be reduced
  • Flexibility: Any time market-related product adjustments are possible to be implemented due to the modularity of the machine
  • Consumer satisfaction: exact perforation ensures easy handling
  • High production speed
  • High product quality

400 Mio

PiCK UP! PER YEAR
Each with the perforation
in the right place

36000

PiCK UP! PER HOUR
Exactly labeled

   

THE emkon. MULTIPACK IN THE VIDEO

THE FACTS

   

MODULAR CONSTRUCTION

Easy handling
Short changeover times
Small footprint

 

SAVINGS OF PACKAGING MATERIALS

One perforated lable for the complete bundle

 

HIGH SPEED

600 products / minute in the infeed

 

EASY FORMAT CHANGE

Without additional use of tools
Less time requirement

 

HIGH FLEXIBILITY

Bundles 3-12 single products
Fast and easy exchange of material roll

 

EASY EXPANSION

Easy integration into existing machinery
Simple combination with tray packer machines

 

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